CCW Plant Expansion & CCW Piping Thomas F. Joos, PE Lead Civil/Structural Engineer CFAC Review March 10-11, 2009 1 BROOKHAVEN SCIENCE ASSOCIATES Outline CCW Plant Expansion (WBS 1.05.03.04) CCW Piping (WBS 1.05.03.05) Construction Package Scope Construction Package Schedule Construction Package Management/Oversight Construction Package Scope Construction Package Schedule Construction package Management/Oversignt
2 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion Scope (WBS 1.05.03.04) Five (5) bay expansion to the existing CCWF (B-0600), Central Chilled Water (CCW) Plant expansion shared between NSLS-II and BNL NSLS-II share is 3 bays & two chillers+ Expansion of the CCW Pump House (B-0600A) by five (5) pump bays Installation of two (2) 1,250-ton electric centrifugal chillers & associated pumps Addition of two (2) cooling tower cells (cooling tower basin construction for 5 cells) Addition to existing electrical substation Associated electrical, mechanical, HVAC infrastructure and site work. 3 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion
Construction Package Schedule Baseline CWE Bid Package available (design pkg) 12/10/08 11/19/08(A) Bid Solicitation (IFB in DOE review) 1/29/09 3/13/09
Bids Returned 3/3/09 4/26/09 Contract Award 4/28/09 5/29/09 Notice to Proceed (Construction Start) 6/4/09 7/06/09
Construction Complete (Beneficial Occupancy) 3/24/11 1/31/11 Operations (CCWF added capacity available) 3/24/11 2/28/11 Procurement process is lagging by ~1+ month but have ~3 months float before CCW is needed 4 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion Construction Package Management/Oversight
Design Design by Giffels Partnership (consultant A/E) Design management by BNL Energy Management Division (EMD) Design review by NSLS-II Procurement Bid solicitation by BNL Procurement & Property Management Division (PPM) with BNL Modernization Program Office (MPO) (*) Review by NSLS-II (*) Construction Construction management/oversight by BNL MPO (*) Review by NSLS-II (*) * - These activities performed in accordance with a CCW Expansion Project Management Plan to be issued by NSLS-II 5 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion North
6 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion North 3 Additional Bays & 2 Chillers for NSLS-II New 2 Additional Bays for BNL Existing B-600 Operating Floor Plan 7 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping
Scope (WBS 1.05.03.04) New 24 diameter CCW Supply, 24 diameter CCW Return & 3 diameter Compressed Air piping New piping extends between the existing CCW/CA mains on Rochester Street to a point at the edge of the NSLS-II Ring Building Construction site Total distance of approximately 1,100 feet Includes all excavation/backfill, valves, appurtenances and connections to existing CCW and CA mains and site restoration. 8 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping Construction Package Schedule Baseline
CWE Bid Package Ready 2/26/09 3/23/09 Bid Solicitation 4/20/09 4/17/09 Bids Returned 5/4/09 5/08/09 Contract Award 6/1/09
5/22/09 Notice to Proceed (Construction Start) 6/29/09 6/19/09 Construction Complete 12/31/09 12/18/09 9 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping Construction Package Management/Oversight Design Design by Giffels Partnership (consultant A/E)
Design management by BNL Energy Management Division (EMD) Design review by NSLS-II Procurement Bid solicitation by BNL/ NSLS-II PPM Construction Construction management/oversight by NSLS-II 10 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping North B-0452 Existing CCW/CA Mains (Rochester Street) Upton Gas Station CCW Piping Plan Part 1
11 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping Existing Drainage Swale & Culverts North Interface with Ring Building Piping Intersection Rowland St. & Groves Street CCW Piping Plan Part 2 12 BROOKHAVEN SCIENCE ASSOCIATES
Plus margin without VAT. NHS Divisional VAT registration. Welsh Boards, Scottish Boards, other public consumers. Supply + VAT. £200m + £40m. HMRC. Output VAT on goods sold on £40m. Input VAT identified on goods used (50%) £20m. Result: Due to...
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